Catch the defect before it ships
Inspection that runs at line rate instead of sampling after the fact. Vision is designed into the cell — lighting, optics and reject handling together — because a camera bolted on afterwards inspects whatever the lighting happens to allow.
What this covers
The work itself — what gets scoped, what gets built, and what you get handed at the end.
- Inspection station design: camera, lens and lighting chosen for the actual part and finish
- Barcode and 2D code reading, part identification and presence/orientation verification
- Real-time defect detection with reject handling designed into the flow
- Integration with the PLC, the robot and any existing line data collection
- Tuning on your floor against real product, not a sample tray
We work in your stack, not ours
What matters for this service. Bring us the brands already on your floor — if yours isn't here, ask.
| Category | Platforms |
|---|---|
| Vision | CognexKeyence |
| PLC / Controls | Allen BradleyAutomation DirectOmronSiemensSchneiderMitsubishiMaple Systems |
Training behind this
- iRVision Operation and Programming — 2DFANUC's vision running on the robot controller itself — no separate vision PC to specify, power and maintain.
- Cognex In-Sight Hardware Platforms and Explorer Software — Spreadsheets MaxIn-Sight spreadsheet programming — the deep end of Cognex, where inspections that do not fit a wizard get built.
Not sure it pencils out?
Tell us the part and the rate. We'll tell you straight whether it pays for itself — the honest answer is sometimes no.
The rest of the shop
Most jobs cross two or three of these. They're listed separately because that's how they get searched for, not because they get built separately.
Robot integration & programming
Take the bottleneck off the line
Material handling systems
Move the product, not the people
Safety systems & compliance
Guarded, and still fast
Control panel fabrication
Built in the same shop that programs them
Robotic arc welding & weld fixtures
Every weld the same as the last one